Navajo Refining Company, L.P. and Montana Refining Company Civil Judicial Refinery Settlement
The settlement announced on December 20, 2001 commits three refining properties owned by Navajo Refining Company, L.P. And Montana Refining Company ("The Companies") to an ambitious program to assure compliance with major provisions of the Clean Air Act.
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The settlement announced Dec. 20, 2001 commits three refining properties owned by Navajo Refining Company, L.P. And Montana Refining Company to an ambitious program to assure compliance with major provisions of the Clean Air Act. The companies expect to spend more than $15 million over eight years to reduce emissions by an estimated 2,800 tons per year.
The consent decree provides for a limited pool of emission reductions that can be used to expedite production of clean fuels to meet "Tier II" and low sulfur diesel standards that take effect in 2004. These provisions, which will help eliminate clean fuel production bottlenecks that could shrink supply and raise prices, are subject to review by state and local permit authorities.
Refineries Compliance Strategy
This is the sixth settlement in a federal compliance strategy for achieving cooperative across-the-board compliance with U.S. refining companies. Last year the federal
government reached similar and record settlements with BP, Koch Petroleum Group, Marathon Ashland Petroleum, Motiva, Equilon and Shell Deer Park. When combined with the Conoco settlement announced today, more than 30 percent of total U.S. refining capacity will be covered by consent decree.
EPA also is engaged in settlement negotiations with several other companies comprising an additional 30 percent of domestic refining capacity.
The states of New Mexico and Montana have joined in this settlement and will
share in the civil penalty. All plaintiffs will benefit from additional environmental projects in communities where these refineries are located.
Navajo Refining Company, L.P. owns refinery properties located in Artesia and Lovington, N.M. Montana Refining Company owns a refinery located in Great Falls, Montana. Both companies are wholly owned subsidiaries of the Holly Corporation and collectively
process about 67,000 barrels of oil a day.
Clean Air Act
The consent decree resolves certain violations associated with:
- New Source Review (NSR) standards requiring facilities to apply best available technology (BACT) or lowest achievable emission reductions (LAER) when "grandfathered" units are expanded in a way that increases emissions;
- New source performance standards and other pollution control practices applicable to certain units, including the flaring of sulfur gases during process upsets;
- Leak detection and repair (LDAR) requirements governing fugitive emissions from process components including valves, pumps, flanges;
- Benzene emissions from wastewater treatment plants under the benzene waste National Emission Standard for Hazardous Air Pollutants (NESHAP); and
State-issued permits applicable to SO2 emissions from the Artesia fluidized catalytic cracking unit (FCCU).
The companies have agreed to a $750,000 penalty: $200,000 to the United
States, $510,000 to New Mexico and $40,000 to Montana.
The agreement includes $200,000 in community-based supplemental environmental projects, as well as other environmentally beneficial projects estimated to cost more than $1.2 million.
Enhanced Pollution Controls ($16-21 Million)
The agreement requires significant capital expenditures to install and operate technologies to control NOx and SO2 emissions at the FCCUs, which break crude oil down into major categories of refined product, and state-ofthe- art burners at heaters and boilers, which fuel the refining process. The Companies also will invest in controls and operating practices to minimize the excess flaring of sulfurous gases, reduce fugitive emissions from process components, including leaking valves, pumps and flanges, and the release of benzene gases from wastewater treatment and conveyance systems.
ENHANCED POLLUTION CONTROLS
FCCU SOx: Install a wet gas scrubber at Artesia; use catalyst additives aggressively at Great Falls to achieve comparable levels of performance.
NOx: Aggressive use of catalyst additives at both units in an effort to achieve levels of performance comparable to BACT (20 ppmvd).
Heaters/Boilers SOx: Eliminate uncontrolled combustion of liquid and solid fuels. NOx:
Install "ultra-low NOx" boilers to reduce NOx emissions from all heaters and boilers greater than 40 MMBTU
Flares and Flaring Meet "new source" standards at all flares (e.g., monitor all routinely generated refinery fuel gases that are combusted in a flare) and comply
with applicable NSPS emission limits. Take action to reduce emissions from process upsets. Reroute and eliminate sulfur pit emissions. Implement protocol to diagnose and prevent upsets that result in significant releases of SO2 and other gases (flaring).
Leak Detect/Repair Implement an enhanced program for identifying and repairing leaking
valves and pumps, a significant source of fugitive VOC emissions through more frequent monitoring, the use of lower definitions for what is a "leak," and regular auditing of each facility's LDAR program.
Benzene/Wastewater Develop an enhanced program for ensuring compliance with benzene
waste management practices through comprehensive auditing, regular monitoring, and improved emission controls (e.g., secondary carbon canisters).
GLOSSARY OF TERMS
BACT/LAER: BACT, or Best Available Control Technology, calls for emission controls that are the best generally available while considering costs, and is required on major new or modified sources in clean areas (i.e., attainment areas). LAER, or Lowest Achievable Emission Rate, calls for the best control technology ever applied in practice, without consideration of costs. LAER is required on major new or modified sources in non-attainment areas.
Benzene: Benzene is a colorless gas and is one of the many chemicals that make up gasoline. A known carcinogen, benzene can cause drowsiness, dizziness, headaches and vomiting. Death may result from high exposures. Leukemia is the form of cancer most commonly associated with benzene exposure. About 90 percent of airborne benzene results from gasoline. Benzene enters the air through tailpipe emissions and through evaporation, such as during refueling. Refineries are the single largest industrial source of benzene emissions.
Catalyst: A chemical compound that promotes the reaction among other compounds without undergoing chemical change or being expended in the process.
Cracking: The breakup of heavy petroleum molecules into shorter ones through the application of heat and pressure or catalysts.
Flaring: The process of disposing of waste gas streams by burning them in the open atmosphere.
Fluid Catalytic Cracking Unit (FCCU): A vessel used for cracking petroleum products by using a powdered catalyst in suspension in a moving stream of oil vapor.
Leak Detection And Repair (LDAR): A regulatory requirement to check valves and flanges
throughout a refinery for leaks using portable monitoring equipment, and repairing any leaks above a certain rate within a set timeframe.
National Emission Standards for Hazardous Air Pollutants (NESHAP): Specific air pollution
requirements designed to target sources of emissions deemed especially hazardous to public health.
New Source Performance Standards (NSPS): Requirements aimed at ensuring that newly built or significantly refurbished sources of air pollution apply modern control technology upon construction or reconstruction.
Nitrogen Oxides (NOx): Burning fossil fuels, such as coal and gasoline, releases NOx into the atmosphere. Nitrogen oxide emissions contribute to the formation of ground level ozone, acid rain, nitrogen deposits in lakes and coastal waters, crop damage, and reduced visibility.
Ground level ozone can cause premature mortality, reduced lung function and aggravate existing respiratory problems such as asthma. Major sources of NOx include oil refineries, power plants and automobiles.
Prevention of Significant Deterioration/New Source Review(PSD/NSR): Provisions in the Clean Air Act that require that permits and pollution controls be applied to major sources of air pollution when they are first built or undergo modifications that can increase emissions.
Sulfur Dioxide (SO2): Colorless gas, odorless at low concentrations but pungent at very high concentrations. One of the major pollutants that cause acid rain. Harmful to humans and vegetation when concentrations are sufficiently high. Major sources of this pollutant are petroleum refineries, coal or oil burning power plants and diesel engines.
Tier II/Low Sulfur Diesel: EPA's recently promulgated Tier II rule for lowering motor vehicle
emissions and lowering the sulfur in gasoline. The rule, effective in 2004, sets strict tailpipe emissions limits for light duty cars and trucks and requires refiners to manufacture lower sulfur levels in gasoline to achieve ambient air pollution levels, primarily in urban areas.
Volatile organic compounds (VOCs): Carbon-containing compounds that evaporate into the
air. May be toxic. Volatile organic compounds directly contribute to smog, which aggravates
respiratory diseases such as asthma, particularly in the young and elderly. Refineries are the single largest stationary source of VOCs, the primary precursor of urban smog. EPA has estimated that oil refineries are releasing at least 80 million pounds of undetected VOCs from leaking valves each year. Refineries are the 11th largest industrial source of VOC emissions in the United States, exceeding the emissions of many other large industries,
- Press Release (12/20/01)
- Consent Decree (607K, 191 pp, About pdf)
- First Stipulated Order Modifying Consent Decree (116K, 11 pp, About pdf)
For additional information, contact:
Patrick W. Foley
Senior Environmental Engineer
U.S. Environmental Protection Agency (2242A)
1200 Pennsylvania Ave., N.W.
Washington, DC 20460-0001